PlantConnect® SFactory : Smart Factory Solution
Smart Factory Solution
Tranform Manufacturing with PlantConnect SFactory
- Provides real time data and analytics
- Facilitates faster decision making by giving real time actionable insights
- Synchs up with key shop floor processes
- Easily integrates in Smart Manufacturing Ecosystem
Deploy for discrete machines, production lines, assembly lines, batch processing, tool rooms
SFactory Modules
Shop floor workflow
Shop floor workflow mapping from
production scheduling – product setup – production – inspection.
Leads to real time visibility and tracking of various aspects of production and opportunities for improvements like increase in production, reduction in downtime, improvements in quality etc.
Real time production monitoring
Real time monitoring of
- OEE (Availability, Performance and Quality), OLE
- Production
- Losses
- Process Variability / Deviations
- Critical parameters
- Operator performance
Loss analysis
Real time capture of TPM losses along with reasons gives you actionable insights to reduce losses.
Expert System (Condition Based Monitoring)
CBP is an Expert System that uses a Rule Engine to run Stream Analytics on real time data and take actions. Possible actions are
- Raise an alarm
- Raise a maintenace request
- Run a custom code
- State change of device / process
KPIs
PlantConnect SFactory leverages data acquired directly from the production assets, people and processes to deliver value to everyone from shop floor operators to CEOs. We deliver various KPIs and some of the most sought after are:
- OEE
- OLE
- Downtime analytics
- Pareto charts
- MTBF/ MTTR
- Financial dashboard
Maintenance
Ensure Just-In-Time Maintenance of assets & tools and get huge cost savings via
- Running hours based maintenance
- Condition based maintenance
- Predictive maintenance
SFactory will integrate with your CMMS and raise maintence tickets to ensure proactive maintenance. If you don’t hav CMMS, SFactory has a basic maintenance workflow that you can leverage.
Energy Monitoring
Monitor energy consumption at various levels – from machine to entire plant. Get per product energy footprint
Track & Trace Module
Fulfill all requirements of product tracking and traceability during manufacturing and beyond. Deploy as a stand-alone system or as PlantConnect SFactory module
Machine Vision Module
Machine vision backed by AI/ML and Deep learning to elevate QUALITY & ACCURACY of manufacturing. Deploy as a stand-alone system or as PlantConnect SFactory module
Digitalization Module
Digitalisation reduces dependence on people and paper-based processes. We provide a flexible and scalable mechanism to design and deploy custom forms for activities such as Inspection Forms, Maintenance requests etc.
Machine Learning (ML) Module
Machine Learning models for Predictive Maintenance, equipment condition monitoring etc.
SFactory mobile app
