C30: OEE of Crankcase Line

    X

    Installation
    Crankcase line with 22 CNC machines and 7 PLC based machines
    Customer
    • Kirloskar Oil Engines Ltd., Kagal Plant
    Challenges
    • Lack of control on productivity and losses
    • No visibility in QA inspection data
    Solution
    PlantConnect SFactory deployed with following modules
    • Real time production monitoring (OEE)
    • Shop floor workflow
    • Loss analysis
    • Condition based processing
    • Alarms and alerts
    • Digitalization Module (QA inspection forms)
    CNC machines are connected on FANUC MTLinki protocol and PLC based machines are connected using electrical signals
      Key Outcomes
    • Real time visibility of OEE and losses
    • Reduction in line downtime
    • Line productivity improvement
    FANUC MTLinki & Modbus Connectivity
    Smart Touch Screen
    Interlock
    Inspection Forms

    Profibus Connectivity

    Industrial HMI

    Interlock

    Enterprise Integration



    "We have worked together for this project and developed a model line at our plant. I look forward to expand the implementation on all other lines as well."

    - Mr Ramesh Chavan
    Sr. GM, Manufacturing, LEAN and Digital Projects, KOEL

    Are you interested to implement this or any other solution in your organization?