High impact, yet cost effective solution

C25: Production visibility in Foundry

    X

    Installation
    Six legacy Shot Blast Machines connected using electrical pulse
    Customer
    • Manufacturer and exporter of Manhole Covers, Ductile Iron and Counter weight.
    Challenges
    • No visibility of production
    • Lack of control on productivity and losses
    • To establish connectivity with old legacy machines
    Solution
    PlantConnect SFactory deployed with following modules
    • Pulse Connectivity
    • Real time production monitoring (OEE)
    • Shop floor workflow
    • Loss analysis
    • Condition based processing
    • Alarms and alerts
    Key Outcomes
    • Real time visibility of shift production and OEE
    • Real time visibility of losses and reasons
    • Reduction in downtime
    • Productivity improvement
    • Clear ownership of specific loss types between production and maintenance terms eliminated ambiguity and improved response
    Pulse Connectivity
    Cost Effective Solution
    Automatic Repot Scheduling

    Profibus Connectivity

    Industrial HMI

    Interlock

    Enterprise Integration



    " Management wanted to get direct hold of production operation data to take up necessary CA-PA initiatives and we got it effectively using PlantConnect SFactory ”

    - Client Manufacturing Excellence Team

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